Integrated circuit copper foil coating online thickness gauge

■ Technical specifications of X-ray probe thickness measuring instrument

Thickness gauge function

• Continuous online non-contact measurement                  
• The human-machine interface provides keyboard, mouse or touch screen
• Low power industrial computer large screen display   
• Network connected computer communication interface (selection)
• Bilingual menu in Chinese and English              

Online thickness gauge system configuration

 1、Industrial all-in-one computer

1.1 High definition 21.5-inch LED color display

1.2 The appearance of the scanning frame is metal spray painted

1.3 Motherboard and Memory

1.3.1 5-inch widescreen low-power industrial computer (ambient temperature 0-60 ℃; humidity 5% -95%)

1.3.2 4G-64G memory

1.4 AD/DIO Controller: Model AD8

AD analog input: 8CH 14 bit

1.5 Waterproof small keyboard, optical mouse, high anti-interference power system

1.6 Cabinet equipped with ventilation and cooling fans

1.7 Chinese/English version menu

1.7.1 The scanning head displays one scan image per scan width, and when scanning the next image, the previous image is placed in the lower half of the screen to determine the accuracy of the adjustment operation

1.7.2 Fixed point thickness display chart, displaying the thickness value of a certain location

1.7.3 Programmable scanning display of any area (or a specific location)

1.7.4 Display the cumulative data graph of any set scanning times. Used to filter out the impact of longitudinal extrusion fluctuations on the transverse thickness data, so as to clearly determine the distribution of transverse thickness

1.7.5 Massive data storage and on-demand retrieval based on user needs

2. Scanning rack control system equipment

2.1 PLC Controller: FPOR-C16T (Panasonic)

2.2 Stepper motor driver: INAS 10Nm

2.3 Lower power supply system

2.4 Drive motor: MOONS 6A stepper motor

3. Scanning rack device

3.1DKD2001 type "o" typePrecision annealing, quenching and temperingScanning rack, step controlled scanning and positioning, positioning accuracy better than 0.1mm, scanning speed 1-5m/min

3.2 Precision stroke film edge photoelectric alignment interface

3.3 Scanning head bidirectional protection device

3.4 Imported Linear Guides (SBC; FBI)

3.5 Italian joint venture drag chain

3.6 Italian joint venture high-quality polyurethane synchronous belt

3.7 German standard ultra soft scanning frame signal cable

4. Measurement system

4.1 Specialized X-ray source equipment (no approval required)

4.2 Sensor: Specialized high-sensitivity radiation sensor

4.3 Measurement of physical quantity signal conditioner

4.4 Scanning start-up method: T-curve start-up operation

4.5 Automatic alignment film edge detection

4.6 Programmable arbitrary width scanning

4.7 Scanning with safety devices installed

4.8 The thickness gauge is equipped with remote diagnostic system software on the host

• External dimensions

0.75-meter thickness gauge:

2、 Payment method:

1. Pay a 30% deposit after signing the contract.
2. 60% payment before shipment of thickness gauge, full payment after acceptance

• Delivery date:Within 40 days after receiving the deposit, the goods will be shipped from Hubei.
• Delivery location:

5、 The packaging and costs shall be borne by Party B, and the packaging shall be carried out in accordance with Party B's factory standards.

6、 The transportation and costs shall be borne by Party B for the ordinary logistics transportation to the port.

7、 The second party shall supply X-ray thickness gauges and ensure their production and use by the users.

8、 Acceptance criteria: The entire device operates normally. All test item data output is accurate.

9、 The equipment parameters and equipment list can be found on Appendix 1 and Appendix 2.

10、 The equipment warranty period is one year. Please refer to Appendix 3 for the Maintenance Agreement.

After sales service

1、 Technical data

1 copy of the user manual for the thickness gauge (including system principle, flowchart, and maintenance operation manual)

2、 Installation service information

1、The supplier shall arrive at the buyer's site for installation and commissioning within 4 days after receiving the installation notice from the buyer. If the location is overseas, the cost will be borne by the purchaser.

2、During the installation and debugging period, the purchaser shall arrange at least two technical personnel to cooperate with the seller for installation and debugging. If the location is overseas, the cost will be borne by the purchaser.

3、 Personnel training

After installation, debugging, and normal operation, the seller shall provide a 2-day usage training for the buyer's technical personnel at the buyer's domestic factory. If the training location is abroad, the cost shall be borne by the buyer.

4、 Maintenance service

 1、Repair service response time: Domestic service personnel arrive on site within 48 hours.

 2、The system comes with a one-year free warranty, including a 2-year warranty for the radiation source and sensor, and lifetime maintenance. After the warranty period, only maintenance costs will be charged for maintenance.

 3、Maintenance costs beyond the warranty period include:

　　Travel expenses, component costs, and technical personnel labor costs (not exceeding 300 yuan per day).

 4、During the free warranty period, if the malfunction is caused by the user's violation of operating procedures or due to accidents (such as earthquakes, fires, external forces, etc.), the buyer is responsible for the seller's maintenance costs.

      If the buyer fails to perform in accordance with Article 2 (Payment Method) of the contract, the above maintenance agreement shall become invalid, and the seller shall not be responsible for any maintenance.

5、The expenses incurred for services in foreign regions shall be borne by the customer (transportation, accommodation, visa fees, etc. shall be borne by the customer, and an additional service fee of 500 yuan per day shall be paid)

5、 The device requires peripheral conditions

  1、Power supply: National standard power socket AC220V.

  2、Environmental temperature: 0-40 ℃.

  3、Special requirements for equipment foundation.

A、 Route through the trench.

B. The AC220V power supply is required to be on the same phase line as the workshop lighting line, which can reduce power frequency interference.

C、 Connect an external grounding wire at the cabinet.

6、 Operator requirements

  Familiar with plastic production line technology, with junior high school or above education and training, proficient in using thickness gauges.

Editor:Sichuan Jinzhongde Science and Technology Research Institute